Renault Clio: Exhaust gas recirculation mounting: Removal - Refitting

Renault Clio III (2005-2013) Service Manual / Engine And Peripherals / Antipollution / Exhaust gas recirculation mounting: Removal - Refitting

K9K, and 764 or 766 or 768

To remove/refit the exhaust gas recirculation mountings (see 14A, Antipollution, Exhaust gas cooler: Removal - Refitting, 14A-7).

K9K, and 750 or 752

REMOVAL

I - REMOVAL PREPARATION OPERATION

• Disconnect the battery (see Battery: Removal - Refitting) (MR 392, 80A, Battery).
• Remove the EGR solenoid valve (see 14A, Antipollution, Exhaust gas recirculation solenoid valve: Removal - Refitting, 14A-3).

• Disconnect:
  • the air temperature sensor connector (1),
  • the vacuum pipe (2) between the turbocharger regulation valve and the turbocharger outlet air pipe,
  • the vacuum pipe (3) between the air pressure sensor and the turbocharger outlet air pipe.
• Loosen the turbocharger outlet air pipe clips (4).
• Remove the turbocharger outlet air pipe (5).

II - OPERATION FOR REMOVAL OF PART CONCERNED

• Remove:
  • the bolts (6) from the engine lifting eye,
  • the engine lifting eye,
  • the bolt (7) from the air inlet metal tube,
  • the air inlet metal tube,
  • the clips of the exhaust gas recirculation pipe using the (Mot. 1567),
  • the exhaust gas recirculation rigid pipe (8),
  • the bolts (9) from the EGR mounting,
  • the EGR mounting.

REFITTING

I - REFITTING OPERATION FOR PART CONCERNED

• Refit:
  • the EGR mounting,
  • the bolts to the EGR mounting.
• Torque tighten the bolts for the EGR mounting (21 Nm).
• Refit:
  • the exhaust gas recirculation rigid pipe,
  • the clips of the exhaust gas recirculation pipe using the (Mot. 1567),
  • the air inlet metal tube,
  • the air inlet metal tube bolt,
  • the engine lifting eye,
  • the engine lifting eye bolts,
• Torque tighten:
  • the air inlet metal tube bolt (21 Nm),
  • the engine lifting eye bolts (21 Nm).

II - FINAL OPERATION.

• Refit the turbocharger outlet air pipe.
• Torque tighten the turbocharger outlet air pipe clips (5.5 Nm).
• Connect:
  • the vacuum pipe between the air pressure sensor and the turbocharger outlet air pipe,
  • the vacuum pipe between the turbocharger regulation valve and the turbocharger outlet air pipe,
  • the air temperature sensor connector .
• Refit the EGR solenoid valve (see 14A, Antipollution, Exhaust gas recirculation solenoid valve: Removal - Refitting, 14A-3).
• Connect the battery (see Battery: Removal - Refitting) (MR 392, 80A, Battery).

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