Roof: General description
Note: The information contained in the following describes the general repair procedure for all vehicles having the same design for this part.
Before reading the following general information, make sure that there are no special notes associated with the vehicle. These special notes are specified if necessary in other parts of the sub-section dealing with the component.
Note: For a detailed description of a particular connection, see MR 400.
DESIGN OF THE STRUCTURAL COMPONENT
This is a basic part; its only function is that of a roof.
The roof is welded onto the body sides.
There are also models with a space for a sunroof.
If there are other issues regarding access to mating faces, the various replacement options are described in the basic instructions for structural bodywork repair (see MR 400).
Roof: Description
B85, and NORMAL ROOF
C85 or S85, and NORMAL ROOF
K85, and NORMAL ROOF
B85, and PANORAMIC SUNROOF
C85 or S85, and PANORAMIC SUNROOF
K85, and PANORAMIC SUNROOF
There is only one way of replacing this part:
Note: For the bonded sections, use STRUCTURAL ADHESIVE (see Vehicle: Parts and consumables for the repair) (04B, Consumables - Products).
I - COMPOSITION OF THE SPARE PART
B85 or C85 or S85, and NORMAL ROOF
K85, and NORMAL ROOF
B85 or C85 or S85, and PANORAMIC SUNROOF
K85, and PANORAMIC SUNROOF
II - PART FITTED
B85, and NORMAL ROOF
Rear section
C85 or S85, and NORMAL ROOF
Cutting the roof tab
Note: The roof is sold with a tab on each side to prevent it from bending during transportation.
Cut this away before fitting the roof in position.
K85, and NORMAL ROOF
K85, and PANORAMIC SUNROOF
Note: The roof is sold with a tab on each side to prevent it from bending during transportation.
Cut this away before fitting the roof in position
WARNING
If the mating faces of the parts to be welded are not accessible, make EGW plug welds to replace the original resistance welds (see MR 400).
Note: The procedure presents no difficulties.
Roof bonding area
B85 or C85 or S85, and NORMAL ROOF
Front side section
K85, and NORMAL ROOF
B85 or C85 or S85, and PANORAMIC SUNROOF
Front side section
K85, and PANORAMIC SUNROOF
B85 or C85 or S85
Rear section
Note: Apply a bead (10) of STRUCTURAL ADHESIVE to each side of the vehicle before refitting the roof (see ) (04B, Consumables - Products).
After applying the adhesive to the vehicle, fit the roof, then fit the tailgate hinges to keep the roof in place.
Note: For a detailed description of a particular connection, see MR 400.
Roof front cross member: General description
Note: The information contained in the following describes the general repair procedure for all vehicles having the same design for this part.
Before reading the following general information, make sure that there are no special notes associated with the vehicle. These special notes are specified if necessary in other parts of the sub-section dealing with the component.
DESIGN OF THE STRUCTURAL COMPONENT
Note: For a detailed description of a particular connection, see MR 400.
This is a basic part; its only function is that of a roof front cross member and roof stiffener by means of a cemented connection.
For other issues regarding access to mating faces, the various replacement possibilities are described in the basic instructions for structural bodywork repair (see MR 400).
Roof centre cross member: General description
Note: The information contained in the following describes the general repair procedure for all vehicles having the same design for this part.
Before reading the following general information, make sure that there are no special notes associated with the vehicle. These special notes are specified if necessary in other parts of the sub-section dealing with the component.
Note: For a detailed description of a particular connection, see MR 400.
DESIGN OF THE STRUCTURAL COMPONENT
This is a basic part, it only fulfils the function of a roof middle cross member.
If there are other issues regarding access to mating faces, the various replacement options are described in the basic instructions for structural bodywork repair (see MR 400).
Roof centre cross member: Description
NORMAL ROOF
PANORAMIC SUNROOF
There is only one way of replacing this part:
I - COMPOSITION OF THE SPARE PART
NORMAL ROOF
PANORAMIC SUNROOF
Note: There is no specific method for this replacement; all the joints are made in the same way as originally.
II - PART IN POSITION
NORMAL ROOF
PANORAMIC SUNROOF
WARNING
If the mating faces of the parts to be welded are not accessible, make EGW plug welds to replace the original resistance welds (see MR 400).
Roof rear cross member: General description
Note: The information contained in the following describes the general repair procedure for all vehicles having the same design for this part.
Before reading the following general information, make sure that there are no special notes associated with the vehicle. These special notes are specified if necessary in other parts of the sub-section dealing with the component.
Note: For a detailed description of a particular connection, see MR 400.
DESIGN OF THE STRUCTURAL COMPONENT
This is a basic part; its only function is that of roof rear cross member as well as roof stiffener by means of a cemented connection.
For other issues regarding access to mating faces, the various replacement possibilities are described in the basic instructions for structural bodywork repair (see MR 400).
Roof rear cross member: Description
There is only one way of replacing this part:
Note: To replace this part, crimp a nut (1) available from the Parts Department.
I - COMPOSITION OF THE SPARE PART
II - PART IN POSITION
B85 or C85 or S85
K85
Note: For detailed information on welded connections with three thicknesses, see MR 400.
Note: There is no specific method for this replacement; all the joints are made in the same way as originally.